Discuss the principle of operation of a shaper with a neat sketch. • Plain turning operation is performed until the diameter of the work piece reduces to 23 mm. Starting. Describe the working of a crank and slotted link mechanism. Example, you have an aircraft and you want to get the fluid domain around, so you create for example a huge cube and "cut" it with the plane. Keyways: It is defined as a slot cut in a part (shaft or hollow shaft) to make a correct orientation with another part that is to be fitted with a key. Start engine with ensure that it running in the right heading. SHOULD any part of your shaper be missing, dam-aged or fail in any way, or any electrical component fail to perform properly, shut off switch and remove plug from power supply outlet. Column. The hole is a blind hole at a depth of 60 mm and the point angle is 118°. A facing operation is normally performed on which one of the following machine tools (b) lathe. To sum up, Along with primary drilling operations, various other operations can be performed on drilling machines. The operation performed to create grooves is called grooving. Hello, The "Cut" operation in Salome is supposed to remove a part of a shape using another shape of same dimension (or higher). It always plays a very crucial role in manufacturing parts, different jobs, etc. Working Principle: The job is rigidly fixed on the machine table. • Then chamfering is done on the 23mm diameter surface. Click this link!! ... Machine tools for shaping and planing Shapers Shaping is performed on a machine tool called a shaper. Reaming can be performed in a similar way. Shaping is performed on a machine tool called a shaper. Replace missing, damaged or failed parts before resuming operation. ITI Trades MCQ: Fitter, Turner, Machinist . Shaper and Planer Setups and Operations SHAPER CONSTRUCTION AND TYPES ... cess oil that drips as machining operations are performed. The major components of a shaper are the ram, which has the tool post with cutting tool mounted on its face, and a worktable, which holds the part and accomplishes the feed motion. Machining vertical surfaces. It is done by moving the work mounted on the machine table at cross direction with the movement of ram. The operations performed on a shaping machine: The following stated below are shaping machine operations: Horizontal cutting: The shaping machine operation is carryout on horizontal surfaces. Another important advantage of this shaper is no sound will be produced hence a noise free environment can be obtained. The following stated below represent the operations that can be performed on a grinder: Surface grinding operation: This is done to obtain a flat surface as the rotating grinding wheel cut off the material from the top surface of the workpiece and gives the flat look. Boring is performed on the inside diameter of an existing hole Turning is performed on the outside diameter of an existing cylinder •In effect, boring is an internal turning operation •Boring machines Horizontal or vertical - refers to the orientation of the axis of rotation of machine spindle Knurling is performed on a lathe, but it is not a metal cutting operation (a) true. Operation on Lathe Machine is explain with diagram like Facing,Taper Turning etc. 905582 - 05-15-02 ... are certain hazards involved with the operation of the product. • Facing operation is performed from the center of the job towards outwards or from the circumference towards the center. Answer: Option D The cutting speed is 25 m/min and the feed is 0.30 . Dispense shaper to keep running for 5 min to ensure that oil fills the cylinders past to smash is set in area. What operation Performs on a this Machine? 2. We will keep updating various types of drilling machine operations. Manish Bhojasia, a technology veteran with 20+ years @ Cisco & Wipro, is Founder and CTO at Sanfoundry.He is Linux Kernel Developer & SAN Architect and is passionate about competency developments in these areas. 8. a. Subjcet: Shaper 4. 4 mm/rev. A planer machine is just like a shaper machine but, it is very large and massive and it is capable of machining heavy jobs which can’t be done by the shaper.. Rate of production is very high B. The following operation is performed: Machining Horizontal, vertical, Inclined, Irregular surfaces and Cutting slots, keyways, grooves. Shaper tool slide, clapper box and cutting tool Shaper with boring bar setup to allow cutting of internal features, such as keyways, or even shapes that might otherwise be cut with wire EDM.. A shaper is a type of machine tool that uses linear relative motion between the workpiece and a single-point cutting tool to machine a linear toolpath. Machining horizontal surfaces. The Shaper The machine tool used for shaping operation is called shaper. Shaper Machine Definition: Shaper Machine is a production machine in which the single point cutting tools are attached and the workpiece is fixed and while moving forward the tool cuts the workpiece and in return, there is no cut on the workpiece and used for producing flat and angular surfaces. Part 4: List for questions and answers of Shaper . In a shaper, rotary motion is converted into reciprocating motion by means of rocker arm and bull gear. The advantage of a broaching operation is that. the feed and depth of cut are normally provided by moving the work. Here quick-return mechanism is integrated with the ram that holds the cutter. • Check the dimensions by using vernier calipers. Determine (a) the cutting time to complete the drilling operation, What are the types of a Shaper Machine? Operation of a Shaper Machine. Major drilling machine operations include reaming, tapping, boring, counter-boring, countersinking, spot-facing etc. the feed and depth of cut are normally provided by moving the work. Which one of the following is NOT the operation performed by a shaper ? Sketch and explain the hydraulic drive of a horizontal shaper. b. Router / Shaper (Model SH100) PART NO. If the Milling Operation is used for removing a layer of material from a complete surface of the workpiece is called a face Milling Operations. Purpose of operation. Slots: An Enlongated hole on a flat surface is called slots and the operation is done for cutting slots is called slotting operation. b. Which one of the following is NOT the operation performed by a shaper ? Using the machine with respect and caution will ... be performed on the product. Shaping operation is performed in a machine tool called Shaper (also called shaping machine). to know in detail about various types of springs and their applications. a. It is a hollow casting shaped like a box with openings at the top and bottom. Producing a flat or plane surface which may be in a horizontal, a vertical or an angular plane. Boring is a machine operation in which the work is in contact with a single point tool. 3. Planing is a machining operation in which the primary cutting motion is performed by the workpiece and feed motion is imparted to the cutting tool. High accuracy and high class of surface finish is possible C. Roughing and finishing cuts are completed in one pass of the tool D. All of the above. Designed for machining flat surfaces on small sized jobs.If the size of the job is large, then planing isused. Q2. 28. A. So shaping machine uses quick return mechanism for tool movement. Boring is performed to enlarge an existing hole or to convert a cylindrical hole into a taper hole. PLANNING OPERATION Operation that is performed in planer are similar to that of a shaper. c) Cutting keyways. 16.6 A drilling operation is to be performed with a 12.7 mm diameter twist drill in a steel workpart. Milling is the machining process in which the removal of metal takes place due to the cutting action of a rotating milling cutter.In a milling machine, the cutter is rotating due to workpiece is fed against it.This machine can hold more than one tool at a time. The cutter rotates at high speed, and because of the many cutting edges, it removes metal at a very fast rate. d) Machining concave surfaces . a) Cutting square threads. One of the main advantage of this shaper is a constant speed can be obtained from the starting of the machining operation. The column, or frame, is mounted on the base. a) gear cutting b) keyways cutting c) curvilinear contours d) all of the mentioned View Answer. In this article, we are going to discuss all the details about the shaper machine. Producing contour of concave/convex or a combination of these. Which one of the following operations is NOT performed on shaper ? On which principle a Shaper works? Introduction: The shaper is a machine tool used primarily for: 1. A shaper machine is one of the most common machine tools that is seen in the mechanical workshops and in the manufacturing industries. A shaper is a type of … The Shaper Machine tool used for shaping operation is called shaper. Its purpose is to improve dimensional accuracy and tolerance. Answer: d Explanation: All mentioned operations can be performed in shaper. The only difference is that a planer is specially designed for planning large work, whereas a shaper can machine only small work . b) Cutting splines. Planing operation is performed in a machine tool called Planer (also called planing machine). In a shaper , the work piece is held stationary during cutting, while the tool reciprocates horizontally. Operations Performed on Lathe (Other than Turning) Boring: The tool is fed parallel to the axis of rotation on the inside diameter of an existing hole Drilling: Drill is fed into the rotating work along its axis Knurling: Used to produce a regular cross-hatched pattern in the work surface. Although many shaper operations can more rapidly be performed by other form tools on milling machines but they require more costly tooling and setup. Keep in following route for beginning a shaper. Q1. Making slots, grooves and keyways. Not a machining operation. Shaping operation is best suited for machining complex configurations like deep internal slots and difficult contours. Make a note on different types of work holding devices used in a slotting machine. Cutting square threads. A work piece may be held in a 3, 4, or 6 jaw chuck and collets. The Milling Machine can be performed by both conventional and CNC type. Reaming is carried out to highly finish the surfaces of a hole. broaching: Broaching is an operation that completes the cutting in one stroke or cut. Which of the following operation can be performed in shaper? Technical Service Manager Delta Machinery 4825 Highway 45 North Jackson, TN 38305 He lives in Bangalore and delivers focused training sessions to IT professionals in Linux Kernel, Linux Debugging, Linux Device Drivers, Linux Networking, Linux … It works on a Quick return motion mechanism principle. Put stroke 0 zero through put the apparatus move switch in fair-minded position. So it can create a hole on a solid surface. Drilling is carried out to originate a cylindrical hole. In a shaper , the work piece is held stationary during cutting, while the tool reciprocates horizontally. Cutting tool in shaper machine has a spinning motion and it cuts only in one direction of rotation b. It can be performed on a lathe by feeding the drill into the rotating work along its axis. Broaching can be done on both internal and external surfaces. Which one of the following cutting tools cannot be used on a turret lathe (a) broach. There will be no fluctuations in the cutting speed and stroke of the ram. 7. a. It is designed for machining flat surfaces on small sized jobs.If the size of the job is large, then planing is used. Cutting tool in shaper machine has a spinning motion and it cuts in both the clockwise and anticlockwise direction of rotation c. Cutting tool in shaper machine has a reciprocating motion and it cuts only in forward direction of stroke d. Is used the tool reciprocates horizontally right heading milling machines but they more. The shaper is no sound will be produced hence a noise free environment can be performed on drilling.! And answers of shaper shaping operation is best suited for machining flat surfaces small! More costly tooling and setup internal slots and difficult contours: shaper 4 MCQ. 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